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  PLC/HMI Systems
PLC Control Systems: -

We have many years of experience developing and commissioning large and complex PLC software for a range of different PLC systems.

 

The majority of our experience is in developing materials handling conveyor systems and Airport baggage systems.  Some of our more well known customers include DHL Express and Logan Teleflex.

 

In general we find that PLC users fall into three main categories: -

It does not matter what category you fall into we believe that we can be off service!

Automated Factories/Plants, Warehouses and Distribution Centres

If you fall into this category of PLC user there are many ways in which we can help on an as needed basis. 

We can help modify an existing PLC control system to meet ever changing business needs, our professional and highly interactive service will keep you in control and fully informed at all times. 

We can help you diagnose faults in the system when your HMI/SCADA application is just not giving you enough information by looking at what is going on inside the PLC.  This can be especially helpful if you do not have any PLC trained engineers on your maintenance staff.

We can also help to diagnose communication faults either between PLC's or between a PLC and your SCADA or top end computer system.  Over the years we have found that many IT departments simply have no idea what a PLC is and what communications protocols they use, this can often lead to a problem being disowned by the engineering staff and the IT staff.  We understand both PLC systems and modern IT systems and can normally determine what is causing the problem.

We can also develop custom PC software to interact with a PLC to download new recipe information or sort tables.  This might be to consolidate many manual processes in to one simple task, or it might be to embed company knowledge or calculations into a system where it is not easy to discover or steal the calculation as is possible with Microsoft Excel based solutions. 

Automated Machine Builders/Manufacturers

We can offer Machine Builders a cost effective service to develop a PLC control system using an appropriately sized PLC.  We have used many field bus technologies such as Profibus, ASI and DeviceNet to help get the correct balance of cost and features. 

As well as developing a PLC control system we can design a custom HMI, using a standard SCADA package such Wonderware, iFix or Siemens WinCC.  If your requirements do not require a full SCADA application or the licensing costs are just to high we can also develop for many of the leading Operator Interface panels such as the Telemechanique Magelis range or the Siemens TP range.

If your needs are a little bit more demanding we can develop a custom application integrating your HMI needs and maybe some communications task with some top end computer system or ERP system.  This approach can drastically reduce the licensing costs on a per unit basis and offer a lot more flexibility.  Please see our case study here example of a system have developed in this way.

PLC Systems Integrators

Most Systems Integrators are happy to develop their own PLC software on a project by project basis, but this does not mean that we have nothing to offer, in fact quite the opposite is true!

For most Systems Integrators it is hard to find the right balance between workload and staff levels.  It is also very difficult in some areas to employ staff with good solid PLC programming experience with the ability to create a program from scratch    We can offer an overflow capacity to your normal staff when your workload exceeds your staffing levels.  We are happy to take on the software for a full project or just develop specific parts, it your choice.  We will work with your existing software library so that the code we develop will match your normal style, or we can develop new software completely from scratch.  Depending on your needs we are happy to provide a quote for any work, or we can work on an hourly rate, again its your choice. 

Logan Teleflex is a Systems Integrator that designs and installs Airport Baggage handling systems, we have worked closely with them on many projects please read a case study here.

Some of the Services we offer machine builders may also be of interest to Systems Integrators, please read about these services here.

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